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  4. Slewing ring ball bearings in bicycle wash

Lubrication-free plastic slewing ring ball bearings in a bicycle wash system

Profile

What was needed?
Maintenance-free bearing of the washing brushes

Requirements:
Lubrication-free and maintenance-free, durable, corrosion-free, resistant to dirt and alkali

Industry:
Bicycle industry / washing plants

Success for the customer:
Reduction of downtimes
Bike wash system
Bicycles can be cleaned with this system within a few minutes without much effort. This is pushed through the system and brushes take over the gentle but thorough cleaning with an eco-friendly organic soap. Due to a closed water circuit and multi-stage filter systems, water and operating costs are saved.

Problem

The use of conventional metallic ball bearings is out of the question due to the use of soap. The lubricant is washed out in the long run, the ball bearings run dry, and this leads to machine downtime. The metallic bearings in particular rely on external lubricants to ensure smooth operation of the system. The problem was to find a bearing for the washing brushes, which worked perfectly despite the constant presence of dirt and alkali to prevent the aforementioned downtime.

Solution

The manufacturer of the system used two xiros slewing ring ball bearings with stainless steel balls to mount the washing brushes. The bearing rings consist of the wear-resistant ball bearing material xirodur B180. This enables lubrication-free operation, low rolling friction and use at temperatures up to 80°C. In addition, the plastic ball bearings are corrosion-free, up to 50% lighter and up to 48% more cost-effective than comparable metallic solutions. A use with soap under water is harmless and increases the service life of the washing system.

名稱 "Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "chains for cranes", "ConProtect", "cradle-chain", "CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", "energy chain systems", "enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear", "iglidur", "igubal", "igumid", "igus", "igus improves what moves", "igus:bike", "igusGO", "igutex", "iguverse", "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "plastics for longer life", "print2mold", "Rawbot", "RBTX", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe", "speedigus", "superwise", "take the dryway", "tribofilament", "triflex", "twisterchain", "when it moves, igus improves", "xirodur", "xiros" 和 "yes" 是 igus® GmbH/科隆在德意志聯邦共和國以及某些外國適用的情況下受法律保護的商標。這是商標的非詳盡清單（例如igus® GmbH 或igus®在德國、歐盟、美國和/或其他國家或司法管轄區的附屬公司的待審商標申請或註冊商標。

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM, Parker, Bosh Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mentioned on this website. The products offered by igus® are those of igus® GmbH.