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  5. Linear guide for gripper modules in packaging system

Efficient linear adjustment of gripper module in packaging system

Bearing components from the drylin modular system enable the movement of 48 gripper modules.

In this packaging system, dishwasher tabs are placed into the final packaging from a tray by a robot. The gripper module consists of 48 suction nozzles with which the tabs are picked up, transported and deposited. The suction nozzles are guided by two drylin N miniature guide systems that guarantee high precision and smooth movements.

Profile

Gripping module of packaging system

Problem

This gripper station is used in a packaging machine to transport the dishwasher capsules from the production trays to the packaging pallets. The module is assembled on a robot arm and is used to simultaneously pick up 48 capsules placed side by side on the tray in a 6 x 8 formation, move them over preset distances in the X and Y directions during transport and then place them in a box. Similar solutions can also be used in the food and pharmaceutical industries, for example.
The task was unusual and required an exceptionally innovative solution, as previously available solutions were only able to move apart products lined up in a row. However, the implementation of the project was important as it would lead to a significant increase in the efficiency of the outsourcing process. The design engineers therefore set out to find suitable components that could perform the task reliably.

Solution

In order to find the best possible solution to this problem, two versions with different plain bearing components were designed:
in version 1, the 48 suction tips were each guided by two drylin N carriages in a cross formation. These carriages run in drylin N guide rails (NK-02-17).
In the second test design, they were replaced by drylin slide bearings (JUM-02-10) and drylin R linear shafts (AWMP-10).
Both versions deliver results of equal quality. The AWMP-10 shafts are freely supported at their ends and have a higher rigidity. In both versions, the system with drylin slide bearings (JUM-01-12) and drylin R linear shafts (AWMP-12) guides the rows of suction nozzles in a 6 x 8 formation. Both module types were assembled on the robot arm using a quick-clamping system based on drylin W housing bearings (WJ200UM-01-20-AL) bearing blocks and drylin W double guide rails (WS-20-80).
Gripping module of packaging system
Gripping module of packaging system
Gripping module of packaging system

Przedsiebiorstwo Systemów i Urzadzen Technologicznych PROKMEL Sp. z o.o., Władysław Widłak, Piaseczno, Poland

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名稱 "Apiro", "AutoChain", "CFRIP", "chainflex", "chainge", "chains for cranes", "ConProtect", "cradle-chain", "CTD", "drygear", "drylin", "dryspin", "dry-tech", "dryway", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-loop", "energy chain", "energy chain systems", "enjoyneering", "e-skin", "e-spool", "fixflex", "flizz", "i.Cee", "ibow", "igear", "iglidur", "igubal", "igumid", "igus", "igus improves what moves", "igus:bike", "igusGO", "igutex", "iguverse", "iguversum", "kineKIT", "kopla", "manus", "motion plastics", "motion polymers", "motionary", "plastics for longer life", "print2mold", "Rawbot", "RBTX", "readycable", "readychain", "ReBeL", "ReCyycle", "reguse", "robolink", "Rohbot", "savfe", "speedigus", "superwise", "take the dryway", "tribofilament", "triflex", "twisterchain", "when it moves, igus improves", "xirodur", "xiros" 和 "yes" 是 igus® GmbH/科隆在德意志聯邦共和國以及某些外國適用的情況下受法律保護的商標。這是商標的非詳盡清單（例如igus® GmbH 或igus®在德國、歐盟、美國和/或其他國家或司法管轄區的附屬公司的待審商標申請或註冊商標。

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM, Parker, Bosh Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mentioned on this website. The products offered by igus® are those of igus® GmbH.